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What are the common faults and solutions of silicone injection molding machine?

August 27, 2024
LSR molding machine may encounter some common faults during use. Here are some common failures and their solutions:

 

1. Unstable pressure: During the injection process of the LSR molding machine, if the pressure is unstable, it may lead to unqualified product quality. The solution is to first check the hydraulic system to ensure that the pressure of the hydraulic oil is normal. If the pressure is still unstable, it may be caused by the contamination of the hydraulic oil, and the hydraulic oil needs to be replaced or maintained.

 

2 Silicone leakage: LSR molding machine during the injection process, if there is silicone leakage, it may lead to unqualified product quality. The solution is to first check the seal of the injection system to ensure that the seal is intact. If there is still a silicone leak, it may be a structural problem with the injection system that needs to be repaired or replaced.

 

3. Inaccurate temperature control: During the injection process of the LSR molding machine, if the temperature control is not accurate, it may lead to unstable product quality. The solution is to first check the heating system to make sure the heater is working properly. If the temperature is still not accurate, it may be a problem with the temperature controller and needs to be repaired or replaced.

 

4. Loud machine noise: During the working process of the LSR molding machine, if the noise is large, it may affect the working environment and the health of the operator. The solution is to first check the various parts of the machine to ensure that the fasteners are loose and whether the friction parts need to add lubricating oil. If the noise is still large, it may be the problem of the machine itself, and it needs to be repaired or replaced.

 

5. The injection speed is too fast or too slow: During the injection process of the LSR molding machine, if the injection speed is too fast or too slow, it may affect the molding effect of the product. The solution is to first check the control device of the injection system to ensure that the injection speed set is consistent with the actual speed. If the injection speed is still inappropriate, there may be a structural problem with the injection system that requires repair or replacement of parts.

 

6. Control system failure: The control system of the LSR molding machine may fail during use, resulting in abnormal operation. The solution is to first troubleshoot and check whether the circuit and connection of the control system are normal. If the fault cannot be removed, it may be a hardware problem in the control system that requires repair or replacement of parts.

 

The above is the common failure of LSR molding machine and its solution. In the process of use, timely discovery and solution of the fault can ensure the normal operation of the LSR molding machine, to ensure product quality and production efficiency.

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